Crusherblocks, a leader in intelligent aggregate solutions, has commissioned a high-efficiency 500t/h stone crushing plant in Shiyan, Hubei, producing 100,000+ tons annually of premium aggregates for regional highways and high-speed rail networks. Designed to process hard rocks like granite and tuff, this facility exemplifies precision engineering for demanding infrastructure applications.
Project Highlights
Capacity: 500 tons/hour, optimized for continuous operation in harsh quarry environments.
Final Products: Precisely graded 0-5mm, 5-10mm, 10-20mm, and 20-31.5mm aggregates meeting GB/T 14685-2022 standards.
Material Expertise: Specialized configuration for granite (Mohs 6-7) and tuff, ensuring high compressive strength and low flakiness.
Key Equipment: Jaw crusher (primary crushing) → Multi-cylinder hydraulic cone crusher (secondary crushing) → Vertical shaft impact crusher (tertiary shaping/sand making).
Smart Crushing for Hard Rock Challenges
The plant’s multi-cylinder hydraulic cone crusher delivers unparalleled efficiency in processing abrasive granite and tuff, reducing downtime with its hydraulic overload protection and automated adjustment system. Combined with the VSI crusher’s particle-shaping technology, the line achieves <10% stone powder content, maximizing salable product yield.
EPC Turnkey Excellence
Crusherblocks’ integrated approach covers:
Geotechnical Analysis: Customized flow design based on material hardness and abrasiveness.
Dust & Noise Control: Eco-friendly enclosures and spray systems to meet local environmental regulations.
Smart Monitoring: IoT-enabled sensors track crusher wear, vibration, and output in real time.
Driving Local Infrastructure Growth
The aggregates produced here are critical for:
High-speed rail: Subgrade construction and concrete sleeper manufacturing.
Expressways: Asphalt concrete surface layers and drainage systems.
Urban development: Ready-mix concrete production for commercial/residential projects.
Why Crusherblocks Stands Out
Hard Rock Mastery: Proven solutions for granite, tuff, basalt, and other high-abrasion materials.
Output Precision: Multi-stage screening ensures 95%+ conformity to size specifications.
Regional Support: 24/7 technical team based in Central China for rapid onsite assistance.