Project Overview

Type: Modular Crushing Production Line

Key Equipment:

C Series Jaw Crusher (Primary Crushing)

2×Symons Cone Crushers (Secondary/Tertiary Crushing)

2×Vibrating Screens (Precise Grading)

Sand Making Machine (Manufactured Sand Production)

Belt Conveyors (Efficient Material Transfer)

Final Product Sizes:

✅ 0-5mm (High-quality sand for construction)

✅ 5-10mm (Concrete aggregates)

✅ 10-20mm (Road base materials)

✅ 20-25mm (Coarse aggregates for infrastructure)

Process Flow & Equipment Advantages

1. Primary Crushing – C Series Jaw Crusher

Input: 0-500mm raw material

Output: 0-150mm after primary crushing

Advantage: High crushing ratio, low wear cost

2. Secondary & Tertiary Crushing – Symons Cone Crushers

2-stage crushing for finer shaping

Adjustable discharge size (5-25mm)

Advantage: Stable output, ideal for hard rocks

3. Screening & Classification – 2×Vibrating Screens

Multi-layer screening (0-5mm, 5-10mm, 10-20mm, 20-25mm)

High screening efficiency (>95%)

4. Sand Making & Conveying

Sand Making Machine → Produces 0-5mm high-quality sand

Belt Conveyors → Fully enclosed, dust-free material transfer

Why Choose This Modular Design?

✅ Fast Installation & Mobility – Plug-and-play modules reduce setup time

✅ Energy-Efficient Operation – Symons cone crushers optimize power use

✅ Multi-Size Aggregates – One system produces 4 finished products

✅ Low Maintenance – Durable wear parts extend service life

Performance Metrics

Parameter Value

Max. Feed Size 500mm

Final Products 0-5mm, 5-10mm, 10-20mm, 20-25mm

Capacity Customizable (50-500TPH)

Screening Efficiency >95%

Dust Control Fully enclosed belt conveyors